EN
Good compression is not the only attribute needed to produce high-quality animal feed in form of pellet - it also needs proper cooling. The counterflow coolers have turned out to be an absolute necessity in a modern feed mill since they greatly enhance the quality of a chilled pelletening, besides increasing the efficiency of the production process. This is the way such an intelligent cooling system can help your operation.
Why Pellet Cooling Matters?
Hot pellets fresh from the pellet mill are soft and fragile. Proper cooling:
Hardens pellets for better durability
Reduces moisture to prevent mold
Improves storage stability
Maintains nutritional value
3 Key Benefits of Counterflow Cooling
Superior Pellet Hardness
Gentle cooling process prevents surface cracks
Even temperature reduction strengthens pellets
Results in less breakage during handling
Optimal Moisture Control
Counterflow design removes moisture efficiently
Maintains ideal 10-12% moisture content
Prevents clumping during storage
Consistent Quality Throughout
Cooling of all the pellets in the same manner
No hot areas, mottled cooling
Improved quality assurance of each batch
How It Works? (Simple Explanation)
At the top, there are hot pellets inserted
There is cool air that goes through upwardly the bottom
The movement of pellets is against air flow
Cooling down is by means of the column in a gradual manner
Cooled particles are discharged from the bottom
This counter-current abrasion guarantees that all the pellets are treated equally to have an equal exposure to time to cool down without sharp temperature change.
Comparison: Counterflow vs. Traditional Cooling
| Feature | Counterflow Cooler | Traditional Cooler |
| Cooling Efficiency | Excellent | Average |
| Pellet Breakage | Minimal | More common |
| Energy Use | Lower | Higher |
| Footprint | Compact | Larger |
Maintenance Tips for Best Performance
Clean screens on a regular basis
Inspect the air flow once in a month
Exam discharge mechanism
Temperature sensors checkup
In Shanghai Yuanyuda International Trade Co., Ltd. we provide counterflow coolers that are highly efficient and used in feed pellets. Using our coolers, we can help the producers to attain the following:
30-50 percent reduction in the pellet breakage
Cooling cycle reduced by 20 percent
Greater consistency in final products quality
Note: The final performance of the machine fluctuates due to the installation of raw materials, environment, etc
To find out how the cooling can elevate your pellet line, get in touch with us today!
